MX Series High Precision Sheet Metal Fiber Laser Cutting Machine -- MX3015

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MX3015 fiber laser cutting machine.jpg

MX Series High Precision Sheet Metal Fiber Laser Cutting Machine MX3015

Machine characters :

Using gantry type mechanic structure , performance is stable .

Aheadcut USA fiber laser control system, with laser power adjusting function ,

This model adopts servo motor driving system.machine bed movement structure using high accuracy gear to transit , so to ensure the high speed , high precision and high reliability.

Using Raytools Switzerland fiber laser cutting head,saf and stable.

Adopts Maxphotonics fiber laser source ,which is with imported modular high performance, low processing cost ,Eco-friendly .

Configuration of fiber laser cutter:

	Description	Qty	Original	Brand
1	Fiber laser source (500W/800W)	1SET	China	MAX
2	Laser cutting head	1PC	Switzerland	RAYTOOLS
3	Machine bed and accessories	1SET	China
4	Electric control	1SET		OMRON?Schneider
5	Gas circuit control	1SET	Japan	SMC
6	Precise Rack	Each 3SETS	China
7	Precise linear guide rail	Each 3SETS	Taiwan	PMI
8	Planetary Gear	3SET	China
9	Machine bed accessories	1SET	China
10	Digital cutting system	1SET	USA	AHEADCUT
11	Industrial control computer	1SET	China	AHEADCUT
12	Communication servo and driver	4SETS	China
13	Cooling Unit	1SET	China
14	Waste recycling equipment	1SET	China

Machine parameters for laser generator:

Item	Parameters
Laser type	Fiber laser
Wave length	1070-1080nm
Electro-optical conversion efficiency	25-30%
XYZ Route	3025mm/1525mm/100mm
Material Cutting thickness	0.2-8mm
Cutting seam width	0.1-0.2mm
Repeat position accuracy	±0.05mm/500mm
Positioning accuracy	±0.05mm/500mm
Max.Moving Speed	60000mm/min
Max.Accerlation speed	0.8g
Max.loading weight	500kg
Machine weight	2300kg
Required Power	220V 50Hz/60Hz
Machine size(LWH)	4500mm2450mm1700mm

Introduction of Main configuration :

Laser source: Maxphotonics

Fiber laser source compared with traditional laser source and non-laser devices is more Eco-friendly .

?With lower electric consumption, fiber laser electro-optical conversion rate is five times of traditional laser.

?Has lower cooling requirement.Lower power fiber laser source only needs air cooling.

?Has higher spot quality , single mode source.

?Has lower consumption ,no need to replace lamp or bar etc consumption material .

A. High stability:

Maxphotonics fiber laser series USES the light path inside the fiber cavity design, to guarantee of high power laser output ,at the same time, so to make the volume of the laser reduces, rise the beam quality,while beam transmission in the optical fiber, optical path will not appear in the air, thus to avoid contamination of light path, also it has long running stability.So the large laser cutting machine can be used in harsh industrial environments,but with long working life.

B. High effieciency low cost

Maxphotoncis has the extremely high electro-optical conversion efficiency, it is several times of the same power co2 laser, its high electro-optical conversion efficiency makes corresponding with lowest power consumption and power consumption of water chillers, it is with stable performance, the most effecient international mainstream laser source.

Machine host

Machine host is consist of Main lathe bed, beams, worktable, Z axis device, control system, gas road, waterway and other parts.Through the system control of X, Y, Z axis AC servo motor, so to drive the cutting head to realized stable, reliable, high-speed reciprocating motion, X direction; moving distance is 3025 mm ,Y direction moving distance is 1525 mm;X and Y linear guide adopt the precision positioning components such as photoelectric sensor, effectively ensure the accuracy of the transmission.

Working table

the machine adopts fixed workbench, the worktable consists of welding framework, with support of artifacts support grid, worktable bears work piece ups to 500 kg;Worktable is with a ball around,, it prevents scratch when laser cutting sheet metal is expected to move up and down in a maximum limit;

AHEADCUT CNC cutting system of the United States

This system adopts advanced USA AHEADCUTCNC cutting system , the international leading based on EtherCAT industrial bus architecture, data transmission security and stability of fast, widely used in various precision control and processing fields.

Based on WINDOWS platform, it has an open structure,easy operation and easy to learn is the biggest difference between numerical control system and the traditional CNC system.System provides the machine parameters, the PLC program, users can configure and commission according to their need, and so to realize the function of complex machine requirements.

Basic hardware configuration:

CNC control unit (industrial control computer)

Interface modules (I/O module and control module shaft)

NC operation panel, wireless operation box

Relevanted standard cable (display cable, cable, power cord)

Basic software configuration:

CNC software platform (XP / 7)

RAYTOOLS laser cutting head

Cutting head using RAYTOOLS Swiss brand special optical fiber laser machine cutting head, it is with high cutting precision and cutting efficiency.The cutting head is equipped with non-contact capacitance sensing device, can achieve very stable Z axis automatic tracking function, eliminates the uneven impact in cutting quality of sheet, and improve the qualified products Rate.Laser cutting machine is equipped with a focus lens, satisfy the customer’s he needs of the plate. There is Lenses drawer for lens changing, the whole process of change is Convenient and quick.Light path system has a transmission efficiency, and it is stable,The advantages of convenient maintenance is that the whole optical path system through the clean Air pressure protection, so to ensure that the cutting head of optical lenses and nozzle is out from pollution .

Based on EtherCAT bus I/O and high precision sensor

Precise sensor .jpg

Precise sensor

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High speed I/O EtherCAT bus

Rapid acquisition: The fastest it can provide 50 mu s capacitance conversion output;2 mu s high precision time collecting capacitance Charge and discharge 10 af is a small case;200 KHZ highest sampling rate , response fast on time

Any compatible: Only PC is save in EtherCAT ® master station it can be compatible with EDS - 88 c0.

The cooling system

Using professional chiller by refrigerant control circuit, high precision temperature controller control and display water temperature aromatically.Running, high efficiency low noise;The product internal water tank and pipe is made of stainless steel plate production, the external sheet metal parts are all made of electrostatic spraying Coating, which can effectively prevent rust;Use clean water or deionized water so as to improve the efficiency of laser equipment and life.

Equipment work and environmental requirements

Requirement

Power supply: regulated stable power supply: (recommended)

(1)rated output voltage: 220 v

(2) voltage frequency: 50 hz

(3) the stability of the two phase voltage + 5%

(4) the output voltage adjustment rate: < 2%

Cutting with auxiliary gas:

Clean, dry compressed air and high purity oxygen (O2) and nitrogen (N2) ,purity no less than 99.9% purity

Cutting material

Sheet material is even, smooth;Clean the surface

The compressed air supply device

(1) the rated pressure: 14 bar

(2)Capacityt: 1 m3

Theory Cutting parameter

Power(W)	Material	Thickness(mm)	Cutting speed(m/min)	Gas
800	Stainless steel	1	8-9	N2
		2	5-6	N2
		3	1.8-2	N2
		4	1.2-1.3	N2
800	Carbon steel	1	8-10	O2
		2	4-5	O2
		3	2.8-3	O2
		4	1.4-1.8	O2
		5	1.2-1.5	O2
		6	0.9-1.1	O2
		8	0.6-0.7	O2

Power(W)	Material	Thickness(mm)	Cutting speed(m/min)	Gas
500	Stainless steel	1	6-8	N2
		2	2-2.2	N2
		3	0.6-0.8	N2
500	Carbon steel	1	7-8	O2
		2	3.5-4	O2
		3	2.8-3.2	O2
		4	1.3-1.5	O2
		5	0.9-1.1	O2
		6	0.6-0.7	O2